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Successful Development of Cobalt-Base High-Temperature Alloys:

A Major Step towards Higher Thermal Efficiency

and the Reduction of CO2 Emissions

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In the components, which are used under high temperature such as in aircraft engines and industrial gas turbine, Nickel(Ni)-based heat-resistant superalloys are generally used because of its excellent heat-resistance properties.

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Tohoku University research group headed by Prof. Kiyohito Ishida, Graduate School of Engineering, has succeeded in developing cobalt(Co)-based high temperature alloys having an even higher strength at high temperatures than the conventional Ni-base super alloys.

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The research group has conducted studies to calculate on the alloy phase diagram, which shows structure and stability of phase in alloys using computing simulations.

A typical electron maicrograph taken from

the Co-Al-W superalloy. Cuboid    particles  strengthen the Co-based  alloy at high temperatures.

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In this process, a new intermetallic compound with a L12 structure, represented by ƒÁ' Co3(Al,W), was found in the alloys composed of cobalt, aluminum and tungsten. Alloys, strengthened by the compound Ni3Al with the L12 structure, are known as a Ni-based high temperature heat-resistant materials, where this compound, generally called ƒÁf phase, shows a unique mechanical property to harden as the temperature rises.

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On the other hand, in conventional Co-based alloys, no intermetallic compound suitable for strengthening at high temperatures as well as the Ni„xA1 has been reported.

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This study has contributed to reveal that the new discovered ternary compound,  ƒÁ' Co3(Al,W), has the same L12 structure as the Ni„xA1.  Furthermore, it was also confirmed that the Co-Al-W based alloys with a fine dispersion at the ƒÁ' phase show a smaller loss of strength at high temperatures and can obtain higher temperature strength than the conventional Ni-base superalloys.

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From this, we can imply that it is possible to apply the Co-based high temperature alloys to aircraft engines and industrial gas turbine to reduce its effects on environment such as the yield of high thermal efficiency and the reduction of CO2 emissions.

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Research achievements were made by the following members; Prof. Kiyohito Ishida and Assoc. Prof. Katsunari Oikawa of School of Engineering, and Prof. Ryosuke Kainuma of Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University. The findings have been published in the gScienceh (April 7, 2006), a major US science journal.

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Contact:

Prof. Kiyohito Ishida

Graduate School of Engineering,

Tohoku University

Tel: +81-22-795-7321 Fax: +81-22-795-7321